Polystyrene Insulation
Credit: iStock

Polystyrene Insulation: Everything You Need to Know

Polystyrene insulation is one of the most common materials used to keep homes and buildings warm. It’s lightweight, affordable, and does a great job at preventing heat loss. But there’s more to it than just picking up a few sheets and slapping them on your walls. If you’re planning to use it for your home or project, it’s worth understanding what makes it such a popular choice, how it works, and any potential downsides.

What Is Polystyrene Insulation?

Polystyrene is a type of plastic, but in the world of insulation, it comes in two main forms: expanded polystyrene (EPS) and extruded polystyrene (XPS). Both have their strengths and are suited for different applications.

  • Expanded Polystyrene (EPS): This is made by expanding tiny plastic beads, which creates a lightweight, air-filled structure. It’s commonly used for packaging, but in insulation, it’s valued for its affordability and decent insulating properties.
  • Extruded Polystyrene (XPS): Made through a continuous extrusion process, XPS has a denser structure, making it more resistant to moisture and stronger than EPS. This makes it a better option for areas prone to dampness, like basements and foundations.

How Does It Work?

Insulation works by slowing down the transfer of heat. The structure of polystyrene traps air within it, reducing the movement of heat between the inside and outside of a building. The higher the R-value (a measure of thermal resistance), the better it insulates. XPS usually has a higher R-value than EPS, meaning it’s better at keeping heat in or out.

Where Can You Use It?

Polystyrene insulation is used in a variety of places. It’s not just limited to walls—it can be found in:

  • Walls: Both internal and external walls can benefit from polystyrene boards.
  • Roofs: Helps to prevent heat loss through the top of a building.
  • Floors: Provides a barrier against cold rising from the ground.
  • Foundations and basements: XPS, in particular, is ideal for areas exposed to moisture.

It’s also used in structural insulated panels (SIPs) and external wall insulation systems (EWI), where insulation is applied outside the walls and covered with a protective finish.

Benefits of Polystyrene Insulation

Why do so many builders and homeowners go for polystyrene? Well, there are quite a few reasons:

  • Lightweight and easy to install: You don’t need heavy machinery or special skills to cut and fit polystyrene boards.
  • Good thermal performance: Provides solid insulation, helping to reduce heating and cooling costs.
  • Moisture resistance: XPS, in particular, has excellent resistance to water absorption, making it a good option for damp environments.
  • Affordable: Compared to other insulation materials, polystyrene is often one of the most cost-effective choices.
  • Durable: It doesn’t degrade over time like some other materials, maintaining its insulating properties for years.

Are There Any Downsides?

Like any material, polystyrene insulation isn’t perfect. There are a few things to consider before choosing it:

  • Not the most eco-friendly option: Polystyrene is a plastic product, and while some versions are recyclable, it’s not the easiest material to dispose of sustainably.

  • Flammable: Without fire-retardant additives, polystyrene can be a fire risk. However, most insulation products include treatments to make them safer.
  • Can be damaged by certain chemicals: Some adhesives, paints, and solvents can eat away at polystyrene, so it’s important to use compatible materials.

Comparing Polystyrene to Other Insulation Materials

If you’re weighing up different options, it’s useful to see how polystyrene stacks up against alternatives like mineral wool, PIR (polyisocyanurate), or spray foam.

  • Mineral Wool: Better for soundproofing and more fire-resistant, but heavier and doesn’t handle moisture as well.

  • PIR Boards: Higher insulation performance per inch, but more expensive.

  • Spray Foam: Excellent insulation and airtightness, but costly and requires professional installation.

Installation Tips

Installing polystyrene insulation properly is key to getting the best performance. Here’s a step-by-step guide to doing it right:

  • Measure and Cut: Start by measuring the area you need to insulate. Use a sharp knife or a fine-toothed saw to cut the polystyrene sheets to size. A straight edge or ruler can help ensure clean, precise cuts.
  • Prepare the Surface: The surface where you’re installing the insulation should be clean, dry, and free from dust or debris. If you’re applying it to a wall, check for cracks or uneven areas and repair them beforehand.
  • Apply Adhesive (if needed): If using adhesive, apply it in even dots or lines across the back of the insulation board. Some installations, like between studs, may not require adhesive if the board fits snugly.
  • Fit the Insulation: Press the boards firmly into place. If installing on a wall, start from the bottom and work your way up. For floors, lay the boards down tightly against each other to avoid gaps.
  • Seal Joints: Use insulation tape or expanding foam to seal any gaps between the boards. This prevents air leaks and ensures maximum efficiency.
  • Fix Securely: If necessary, secure the boards with mechanical fixings, such as insulation anchors or screws with large washers.
  • Protect the Insulation: If used externally, cover it with a protective layer such as plasterboard (internally) or a weatherproof render (externally). This helps shield it from damage and improves fire resistance.
  • Check Fire Safety Regulations: Always check local building codes to ensure your installation meets safety standards. If unsure, consult a professional.

Is It the Right Choice for You?

If you’re looking for an insulation material that’s affordable, effective, and easy to work with, polystyrene is definitely worth considering. It’s a solid option for many different applications, from walls to foundations. That said, if you need something with superior fire resistance or higher sustainability credentials, it might not be the best fit.